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Microwave Sintered Zirconia is 50% stronger after 10 years in the mouth!

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Newest Products

Sintering Ovens
MicroSinterWave A1614
MicroSinterWave A1628
• MicroSinterWave C2550
• MicroSinterWave P7515

Zirconia Materials
Cercon | KaVo | inLab | Wieland | Digital Dental | Generic Discs
msw-topsliver
msw-a1614-216w msw-c2550-216w msw-p7515-216w
microSinterWave A1614
capacity - 50+ units
microSinterWave C2550
capacity - 200+ units
microSinterWave P7515
capacity - continuous
Sintering Ovens - Dental Microwave Furnace
microSinterWave A1614 Dental Microwave Furnace

msw-a1614-300wPriced at under $19,000, our new entry-level microSinterWave Model A1614 dental furnace offers twice the crucible capacity of any microwave dental furnace previously available. With all-new industrial components and powerful new 1.4 Kilowatt microwave thermocoupler, the A1614 raises the bar for microwave sintering of Zirconia copings and frameworks in small dental laboratory environments.   A single A1614 furnace produces sintered zirconia copings and frameworks faster than ALL of the competitive traditional furnaces on the market COMBINED (faster than a if you had a dozen traditional furnaces).

Features:

  • Sinter up to 50 units at a time
  • Standard 90 minute sintering cycle
  • Reduce sintering time by 80%
  • Save up to 90% on electricity
  • Up to 20% stronger structures
  • Color touch-screen control
  • Optical infrared pyrometer
  • Industrial quality components
  • Two USB Ports, 40 Programs
  • Air-cooled design
  • Replacement thermocoupler included
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microSinterWave A1628 Dental Microwave Furnace

msw-a1628-400wAt 100 units in a single crucible, the new model A1628 microwave sintering oven has more than FOUR times the capacity of any previous generation dental microwave oven, and more capacity than ANY traditional dental furnace, a major leap forward in sintering of Zirconia and other dental ceramics.

The large touchscreen Windows CE computer built into the face of the unit allows for superb control, and two external USB ports allow for printing, downloading or batching information between the device and other computers.

A high volume multi-shift lab running this unit 10 times a day could produce more than 350,000 units per year with a single microwave oven.  Even at maximum 24-7 production levels, the water-cooled microwave thermocoupler is rated to exceed the one-year warranty period on the product.  By comparison, it would take a DOZEN or more traditional ovens to keep up with the production capacity of this single oven.

Specifications:

  • Capacity / Tray: 100 units/tray
  • # Trays / Cycle: 1 tray
  • Crucible Tray Size: 4.5” x 4.5”
  • Power Requirement: 3750 Watts at 220V, max 15 Amps
  • Heating Element: 2800 Watt Microwave Magnatron
  • Microwave Frequency: 2450 +/- 25 MHz
  • Microwave Leakage: <2mW/cm2
  • Cooling System: Air cooling
  • Temp Measurement: 250-1650°C +/- 2°C via infrared pyrometer
  • Chamber Material: Fiber
  • Max Temperature: 1600°C
  • Heat Ramp Speed: 100°C / min
  • Programmability: 3 Factory + 37 User Programs, up to 25 steps
  • Display Type: Color LCD Touchscreen Controls - Windows CE
  • Computer Connection: Two USB ports
  • Standard Processing Time: 1.5 Hours
  • Dimensions: 27.5”D x 23.5”W x 25.5”H
  • Warranty: One Year Parts and Labor
  • Weight: 165 lbs

Safety Protection:

  • Large Red Emergency Shut-down switch
  • Unit will not function unless door is closed
  • Anode over voltage, over current, and under current detection
  • Electromagnetic watchdog
  • Magnetron temperature indicator
  • External Interlock on generator
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microSinterWave C2550 Dental Microwave Furnace

mws-c2550-photo-400wAt 200+ units with two stacked crucibles, the new model C2550 offers more than EIGHT times the capacity of any previous generation dental microwave oven, and more capacity than ANY traditional dental furnace, a major leap forward in sintering of Zirconia and other dental ceramics.

With a traditional furnace, a 200-unit capacity was simply unthinkable due to hot spots and the inconsistency of air currents.  But, with our new circulated microwave flux-chamber design, we are able to generate microwave coverage that evenly spreads over the entire dual-crucible chamber area.

The large touchscreen Windows CE computer built into the face of the unit allows for superb control, and two external USB ports allow for printing, downloading or batching information between the device and other computers.

A high volume multi-shift lab running this unit 10 times a day could produce more than 700,000 units per year with a single microwave oven.  Even at maximum 24-7 production levels, the water-cooled microwave thermocoupler is rated to exceed the one-year warranty period on the product.  By comparison, it would take TWO DOZEN or more traditional ovens to keep up with the production capacity of this single oven.

Specifications:

  • # Trays / Cycle: 2 trays (NEW!)
  • Capacity / Tray: 100 units/tray
  • Crucible Tray Size: 5.0” x 5.0”
  • Power Requirement: 3750 Watts at 220V, max 15 Amps
  • Heating Element: 1500 Watt Microwave Magnatron
  • Microwave Frequency: 2450 +/- 25 MHz
  • Microwave Leakage: <2mW/cm2
  • Cooling System: Water cooling, flow >0.8M3/hr at .04-0.7 MPa
  • Temp Measurement: 250-1650°C +/- 2°C via infrared pyrometer
  • Chamber Material: Fiber
  • Max Temperature: 1600°C
  • Heat Ramp Speed: 100°C / min
  • Programmability: 3 Factory + 37 User Programs, up to 25 steps
  • Display Type: Color LCD Touchscreen Controls - Windows CE
  • Computer Connection: Two USB ports
  • Standard Processing Time: 1.5 Hours
  • Dimensions: 31”D x 29.5”W x 26.5”H
  • Warranty: One Year Parts and Labor
  • Weight: 220 lbs
Safety Protection:
  • Large Red Emergency Shut-down switch
  • Unit will not function unless door is closed
  • Low water pressure audible alarm
  • Anode over voltage, over current, and under current detection
  • Electromagnetic watchdog
  • Magnetron temperature indicator
  • External Interlock on generator
Optional Accessories:
msw-cabinet-216w
msw-water-circulator-206h

crucible-150w

39"W x 28-1/2"D x 37-1/4"H

8.9"W x14.2"D x15"H

More Information / Downloads:

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microSinterWave P7515 Continuous Microwave Furnace

msw-p7515-400wThe microSinterWave P7515 Continuous Microwave Furnace is the third generation of our high temperature sintering microwave oven designed for assembly-line use.  This system, used for sintering Zirconia and other ceramics in large-scale dental labs and in ceramics manufacturing, is the first and only unit of it's kind.

The base P7515 configuration comes with three microwaves which handle different stages of the sintering process as the ceramics move through the unit on an conveyer belt.  The P7515 can be extended to add more microwave generators staggered on either side of the belt with different thicknesses and types of insulation material tailored to each stage of sintering and cooldown.  As you add more microwaves to further subdivide the stages, the conveyer belt runs faster thus dramatically increasing the output capacity of the oven.  What's more is that the P7515 can be expanded after the initial installation to increase capacity as new production levels dictate.

Specifications:

  • Floor Space: 6 feet x 24 feet (or up to 60 feet long in some installations)
  • Maximum Temperature: 1500°C
  • Maximum Output Power: 9-36 KW
  • Power Control Precision: <+/-2%
  • Life of Magnetron: > 5000 hours
  • Cooling: Water cooling, four sections, 10m3/hr
  • Microwave Leakage: <1mW/cm2
  • Power Supply: 380V 50Hz 3-phase 4-line
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Deluxe Sintering Work Cabinet

msw-cabinet-379wDesigned for the safe and secure storage and easy movement of the sintering capabilities within your work space, our Deluxe Sintering Work Center has been custom-designed to create a perfect workspace for our DS2000 and C2550 models of sintering microwave furnaces.

Specifications:
  • Size: 39" wide x 28-1/2" deep x 37-1/4" high
  • One 7" tall drawer with 150lb weight capacity
  • One 5" tall drawer with 150lb weight capacity
  • One 3" tall drawer with 150lb weight capacity
  • Two 2" tall drawers for easy access at the top
  • 57 drawer compartments and 1 door/shelf compartment
  • Suitable for storing small to very large sized items
  • Mobile base with casters, individual drawer latches and handle
  • Stainless steel top
  • Drawers have 150 lb. weight capacity
  • Drawer locking system allows only one drawer to open at a time, which prevents accidental tipping
  • Includes 2 locks and 4 keyed alike keys
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MSW Chiller Water Circulator

msw-water-circulator-288wmicroSinterWave ovens are water-cooled, so for those who do not have a source of cold water nearby, we recommend our MSW Chiller water circulator, which is what we use in trade show booths when we demonstrate our microwave sintering ovens.

Features include:

  • Air-cooled CFC free refrigeration unit
  • Industrial circulation pump at 8,0 bar l/min
  • Heavy duty evaporator
  • Stainless steel tank and housing
  • Digital temperature microprocessor adjustment
  • Large digital temperature display
  • Water level indicator with sight glass
  • LED indicators for pump, cooling and heating
  • Simple operation - only three buttons
  • Operating temperature rang: -20...40 °C
  • Internal temperature sensor: Pt100
  • Refrigerant: 0.2 pounds of R134a
  • Maximum delivery (pressure): 3.2 gallons per minute
  • Delivery pressure (head): 0.2 bar
  • Delivery suction pressure (head): 0.1 bar
  • Pump connection: M16x1
  • Pump connection for hose: NW8/12
  • Dimensions: 8.9"W x14.2"D x15" H
  • Minimum filling capacity: 1.4 litres
  • Volume of expansion: 2.6 litres
  • Weight: 50.7 pounds
  • Power requirement:115V 1~ 60Hz
  • Maximum current: 4.9 Amps
  • Fuse (3 phase): 6 Amps
  • Minimum ambient temperature: 5 °C
  • Max ambient temperature: 40 °C

Cooling power:

  • at 15°C = 0.3 kW
  • at 0°C = 0.2 kW
  • at -10°C = 0.14 kW
  • at -20°C = 0.07 kW
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Microwave Crucible with Silicon Carbide Susceptor Plate

crucible-206hEach microSinterWave furnace includes a special crucible and silicon carbide susceptor plate designed specifically for sintering of dental Zirconia in a microwave furnace.  Silicon carbide is a fast-acting susceptor for microwaves and heats up consistently and rapidly, thereby transferring radiant heat to the zirconia.  Once the zirconia reaches about 1000 degrees, the zirconia material directly couples with the microwaves, quickly hardening the copings and frameworks as the microwaves pass evenly through the material..  The succeptor plate is scored and marked into 1/2" by 1/2" squares so that you can easily track and identify each framework through the sintering process.

Additional silicon-carbide speckled crucibles and silicon carbide susceptor plates are available so that while the microwave is sintering one batch, you can ready a second batch in another crucible as the frameworks are completed by your milling machine.

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